October 02, 2018 Volume 14 Issue 37

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


How a tiny motor on the Curiosity rover identified a massive Martian dust storm

There is no shortage of eyeballs, human and robotic, pointed at Mars. Scientists are constantly exploring the Red Planet from telescopes on Earth, plus the six spacecraft circling the planet from its orbit, and two roving its surface. So when dust filled the atmosphere during the recent planet-wide dust storm, observations were plentiful.

NASA's Mars Reconnaissance Orbiter (MRO) provided the earliest insights on May 30 when it observed an accumulation of dust in the atmosphere near Perseverance Valley, where NASA's Opportunity rover is exploring. The increasingly hazy storm, the biggest since 2007, forced Opportunity to shut down science operations by June 8, given that sunlight couldn't penetrate the dust to power the rover's solar panels. Scientists are anxiously waiting for the roving explorer to regain power and phone home.

Meanwhile, on June 5, evidence quietly materialized on the other side of the globe that the storm was growing and beginning to affect Gale Crater, the research site of NASA's Curiosity rover. (The storm was officially classified as global on June 20.)

It came from an unexpected source: an actuator, or motor, that powers a lid to a funnel that takes in samples of powdered Martian rock dropped in by Curiosity's drill. The samples then undergo chemical analysis by the portable Sample Analysis at Mars (SAM) chemistry lab, designed by scientists at NASA's Goddard Space Flight Center in Greenbelt, MD, and built into Curiosity's belly.

Benito Prats, a Goddard electromechanical engineer, noticed the dust storm slowly reaching Curiosity through the continuous temperature readings he collected from actuator sensors.

"All my charts showed the dust storm effect on the actuator because it's exposed; it's sitting out there on the rover deck," said Prats. "All of a sudden, I saw the daytime temperature drop really quickly."

Prats observed in the chart the temperature dropping during the day and rising at night above normal levels. This happens during a dust storm because less sun penetrates the dusty atmosphere during the day, cooling the surface of the planet, while at night, the warmer, dusty atmosphere heats the ground.

There are other tools on the rover that track the weather. The Rover Environmental Monitoring Station measures air temperature, atmospheric pressure, and other environmental conditions, which were also beginning to indicate accumulating dust.

Unlike solar-powered Opportunity, Curiosity is powered by a plutonium generator, so its operations were not affected by the dust shade. The temperature changes also didn't affect SAM actuators -- there are two sample funnels, in case one gets clogged -- since they like warmer, less extreme temperatures.

SAM analyzes Martian rocks and soils in search of organic materials. In order for SAM to work properly, its actuators need to be at -40 C (-40 F). This is why Prats keeps a close eye on their temperature. When Martian temperatures in spring dip to -60 C (-76 F) at night, SAM heaters warm up the motors to lift the funnel lid for sample drops.

After Prats discovered the effects of the dust storm in his temperature data, he combined it with historic actuator temperature averages to estimate when the dust storm would abate.

"At sol 2125 (July 28), I noticed a linear trend," he said, "so I said OK, I can predict that sol 2180 (September 23) is going to be when we're going to get out of the dust storm and the temperature will return back to normal, though I later updated that to sol 2175 (September 18)." His prediction was consistent with more formal ones, and matches recent actuator temperature readings, which were back to normal around September 18, indicating that the dust over Gale Crater settled by then. A majority of the dust also has settled at Perseverance Valley.

This chart shows temperatures for a SAM actuator, starting at Martian sol 2,055, which was May 18 on Earth. The diagonal lines that form a cone starting on sol 2,085 show Benito Prats' predicted actuator temp range through sol 2,180, or Sept. 23. The vertical blue lines that fill the cone are actual motor temp readings. The dust storm was classified as global on June 20, or sol 2,088. By that point, the actuator temp had changed drastically, as is clear in the relatively sudden narrowing of the chart. [Credit: NASA's Goddard Space Flight Center/Benito Prats/Molly Wasser]

 

 

 

 

Data from any source, even the most unexpected, are useful to planetary scientists, given we still don't know why some Martian dust storms last for months and grow massive, while others stay small and last only a week.

Scientists hope to be able to forecast these global events, like they can forecast hurricanes on Earth, in order to better understand the planet's current and past climate and to properly design robotic and human missions to the planet, NASA scientists say.

"There are some things about Mars that make it more predictable and some that make it less so than Earth," said Scott D. Guzewich, a Goddard atmospheric scientist leading Curiosity's dust storm investigation.

"I can estimate, two years in advance, the temperature, air pressure, and whether there's going to be dust or clouds in the air during the non-dusty season anywhere on the planet," he said. "But during the dusty season, in locations that have dust storms, I can't give you any prediction at all that there will be a dust storm on one day and not another."

Source: NASA/Goddard Space Flight Center

Published October 2018

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